由于冲床高速加工,冲压产品质量稳定,广泛应用于制造业。冲压如何降低生产成本已成为越来越多的被人们关注的话题,但是当谈到基本或冲压成本来源是冲压模具寿命。特别是在生产批量大,冲压模具寿命问题尤其突出。
精密冲压模具寿命是模具耐用程度,实际生产中,冲压模具冲压成型产品,商标模具寿命越长越多。提高冲压模具寿命是一个综合性问题,除了选择模具材料的权利,但也应该在模具设计和制造,工作条件,模具材料特性的影响,影响模具制造过程的设计,冲裁间隙的影响,适当使用润滑条件和精密的冲压设备全面的改善和提高。
在这里东莞佑亿小型冲床厂家为大家讲解主要提高精密冲床模具寿命的方法:
1、JIANSHAOWAIBUFUZAISHIJIAZAICHONGYAMO
材料等级:生产过程、从凸模预成型设计、流程优化、润滑系统,提高精密冲压模具形状等
2、ZENGJIATUMODEQIANGDU
a、TIGAOMOJUDEQIANGDUCAILIAO:CAILIAOSHUIPING,TIGAOFENMOYEJIN、SHUIPINGHEYINGYONGGAOZHILIANGDERECHULIGONGYI、RECHULIGONGYIDEDISHENTOUDIAOZHIGANG、SHIYONGGUIFANHUA、SHENTOULVDEDIAOZHIGANG、SHIYONGTUIHUO、DIAOZHIGANG、GAOSHENTOULV、GAOWENHUIHUOHOUZHENGCHANGHUA
b、JIANSHAOYALIYAMOMOJUDEBIANHUA:YOUHUAZUHEAOMO,TIGAOYUYINGLI,YUYINGLISHUIPINGXITONGCAIYONGGAOGANGDU
c、TIGAOCHONGYAMOJUBIAOMIANQIANGDU:SHIYONGNAIMOTUCENGHEJIGUANGBIAOMIANRONGFUJISHU
d、TIGAOMOJUZHIZAOJINGDU:GAISHANYUGAOSUYINGXIANXUEJIAGONGDEPAOGUANGGUOCHENGZHONG,ERBUSHICHUANTONGDEJIAGONGGUOCHENG
3、JIANGDICHONGYASHENGCHANDEFUHEBIANHUA
减少许多冲压生产、空白材料特性、几何尺寸和重量,润滑油的质量和数量,和精密冲压中风以及随机因素的变化
4、JIANSHAOCHONGYAQIANGDUBIANHUA
a、JIANSHAOSESANCHONGMOMONEIYINGLIDEBIANHUA:SHIYONGKONGZHILAIKONGZHIGANRAOYUYINGLIZHIDESHULIANG,BINGFANGZHIFASHENGSUXINGBIANXINGDAOZHIDEYALIFUZAI,FANGZHIYUYINGLIYUYINGLITAIXIAODAOZHIAOMOSHIBUGOUDEHEPOHUAI
b、JIANSHAOTUMODESESANCAILIAOQIANGDU:JIANSHAOMOJUCAILIAODEBIANHUA,JIANSHAOMOJURECHULIGONGYI,JIANSHAORONGYIDAOZHIGAOQIANGDUYALIBODONGDECAILIAOPILAOXINGNENG
c、JIANGDIMOJUZHIZAODEJINGDUBUTONG:YANFAHESHENGCHANJISHUDEGAODUYIZHIXING。
YISHANGJIUSHIYIXIEYANZHANGCHONGCHUANGMOJUSHIYONGNIANXIANDEFANGFA,XIWANGDUIDAJIAYOUSUOBANGZHU。DONGGUANYOUYICHONGCHUANGXILIECHANPINDUOYANGHUA,ZHILIANGJIA,JIAGESHIHUI,HUANYINGGEDACHANGJIALAIDIANZIXUNDINGGOU。